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Quality Water Case Studies / Project Briefs

Quality Water Case Studies / Project Briefs

SAMCO can meet your quality water needs!

   

Featured Application: High Efficiency Reverse Osmosis Technology (HERO™)

Save water, money and footprint
while increasing capacity and
performance of your RO.

The beauty of the HERO™ process is its resistance to fouling that plagues other membrane systems. The first step in the process is to remove all of the divalent, scale-forming metallic ions. Calcium, magnesium, strontium, barium and iron are removed by weak acid cation (WAC) resin.
 

FIGURE 1. THE HERO SYSTEM


 

If divalent ions are absent, the resin will accept sodium or potassium ions to replace hydrogen ions removed from the resin by the neutralization reaction. However, these monovalent ions are loosely held and are easily replaced by divalent ions later in the exchange process. In this way, WAC resin can remove hardness from saline solutions completely and effectively. Normal strong acid cation (water softener) resins are regenerated by high concentrations of sodium and are ineffective in softening highly saline waters. WAC resin also has an anionic charge. The resin attracts and removes cationic materials that would otherwise be attracted to and foul the thin-film composite membrane.

During the WAC process, alkalinity is converted to carbon dioxide and the pH of the water is reduced. When treating waters that contain much more alkalinity than hardness, such as produced water, additional acid is added to convert the remaining alkalinity to carbon dioxide. The water is then decarbonated through a forced-draft air stripper or membrane degassifier. By removing carbon dioxide and alkalinity, the water loses its natural buffering capacity and the pH can subsequently be raised with a small amount of caustic soda.

After carbon dioxide and alkalinity are removed, the pH of the water is increased to 10 with caustic soda and fed to the reverse osmosis system. Operating the RO system at this high pH has three important advantages:

At high pH, the RO operates in a continuous cleaning cycle for organic materials. Fats and oils are emulsified, and silt is dispersed and removed from the membrane surface.

Silica is an order of magnitude more soluble in high pH water as compared to its solubility in neutral pH water. This allows the RO system to operate at very high recovery rates without silica scaling.

Weak organic acids are ionized and repelled from the membrane, so rejection of these organics is greatly improved. Cresylic and phenolic compounds are ionized and do not foul the polysulfone layer of the membrane. Rejection of weak inorganic acids such as silicate and borate is also greatly improved.

RO Upgrade to High Efficiency RO (HERO™)

 

Project Briefs



RO Upgrade to High
Efficiency RO (HERO™)


Membrane Systems
for Pharmaceutical


RO Systems for
Beverage Industry


RO - PEDI Systems
for Microelectronics


RO Systems for
Fiber Optics


RO Systems for
Microelectronics


RO - DI Systems for
Photo-Film Industry


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Please contact us for all of your water, wastewater and process filtration needs. As a water treatment equipment manufacturer, wastewater treatment company, and wastewater consultant, SAMCO specializes in industrial water filtration system, onsite wastewater treatment system, glycol filtration, water desalination systems, industrial wastewater treatment systems, biodiesel solutions, and Advanced Amberpack ADI from Rohm and Haas. In addition we provide complete units and parts for industrial reverse osmosis system, industrial water filtration, backwash filters, pressure leaf filters, tubular filters, industrial wastewater filtration systems, filter press manufacturer, Durco pump parts, Durco pumps, filter press parts, filter press cloths.

SAMCO supplies: Sand & Multimedia Filters, Granular Activated Carbon Filters, Water Softeners, Reverse Osmosis Systems, Ion Exchange Systems, Oil/Water Separators, Inclined Plate Clarifiers, Filter Presses, Dissolved Air Floatation Systems, Reactor Tank Systems, Complete Packaged Wastewater Treatment Plants, Tubular Backwash Systems, Pressure Leaf Filters, Membrane & Electro Chem and Resin Technologies.

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